Thermal, Catalytic, Solvent & Water Debinding Method

Thermal Debinding Ceramic Injection Molding (CIM) Feedstock

Our ceramic injection molding (CIM) feedstock covers multiple series and supports processes such as thermal, solvent, and acid debinding. The main products include Oxides · Nitrides · Carbides ceramic feedstock, featuring excellent resistance to deformation and cracking. They are ready for mass production upon purchase, with full technical support for injection, debinding, and sintering processes.

CERMET's feedstock offers high green strength and sintered density, with adjustable shrinkage rates to meet production needs, eliminating the need for repeated validation, offering superior quality and after-sales support.

CIM Feedstocks-Selection of debinding process types 

CIM-Thermal DB

The advanced characteristic product of CERMET's Feedstocks, is suitable for ceramic product manufacturers who produce large quantities of ceramic products using continuous furnaces, tunnel kilns, box furnaces, etc. It is suitable for CIM products with ultra precision, small deformation, small product weight, and complex structure. The feeding feature of this series is the integration of defatting and sintering, without the need for separate steps or atmosphere protection. It can directly defatting and sintering in an atmospheric environment, which is convenient and fast. And most of the residual polymer extruded is burned completely in the sintering furnace, with almost no pollution, and the product has high precision and minimal deformation. However, it should be noted that the setting parameters of the molding machine for thermal debinding feedstock and the molding parameters for solvent debinding are not the same. The holding time, injection pressure, etc. need to be adjusted by the manufacturer to achieve the desired effect.

CIM-Solvent DB

This feedstock series of products belongs to a more traditional feedstock and mature feedstock product in the industry, suitable for manufacturers who use solvent debinding furnace equipment and subsequently sinter separately. The degreasing process and sintering process are separated. It is suitable for the production of large-sized products, single CIM parts with high weight and low precision requirements, and can tolerate a certain amount of deformation, requiring mold compensation or post-processing. However, due to the usual use of organic solvents for soaking and removing polymer binders, organic solvents are harmful to human health and are flammable and explosive chemicals, especially in situations where environmental protection requirements are strict and it is even more difficult for enterprises to dispose of them. Therefore, after years of extensive development and exploration of new materials, and joint research and development with different chemical raw material manufacturers abroad, Jinci Technology has finally launched a stable and efficient matching environmentally friendly solvent that can pass any environmental inspection and testing, is non-toxic and harmless to the human body, and has stable properties that are not flammable or explosive. This is also the original intention of Jinci's insistence on "building beauty with materials", and we still hold a leading position in traditional solvent debinding processes.

CIM-Catalyze DB

This feedstock series product belongs to the advanced catalytic degreasing process technology created by CERMET Technology, which is efficient and fast. It is suitable for manufacturers who use catalytic furnaces (nitric acid, oxalic acid degreasing). Like traditional MIM technology, the molecular chains of thermoplastic polymers undergo catalytic cracking reaction to achieve the purpose of removing the binder. The feedstock formula system is self-developed and produced by CERMET Technology, using modified and processed high molecular weight polymers, all of which are imported customized products. Currently, there are very few manufacturers of similar products in the market。

Fully technical service

Customized production 

Adaptation production lines 

CIM Feedstock

CIM-Thermal degreasing feedstock 

CERMET's oxide ceramic series of injection moulding feedstocks offer a wide range of product specifications, including transparent alumina ceramic feedstocks of up to 99.99% purity by material, which are used for semiconductor device components, such as microwave transmittance windows, windows for non-volatile scales, substrates for electronic products, products with high aesthetic requirements for medical care, heat and corrosion-resistant materials, and parts for lasers, among others.

  • Zirconia (ZrO2) ceramic feed /Colours available/High fracture toughness/ATZ/ZTA
  •  Aluminium oxide (Al2O3) ceramic feed/colour available/custom powder purity (91-99.99%)
  • Beryllium oxide (BeO) ceramic feeds
  • Other Oxide Ceramic Feeding Special Customisation / Off-standard Customisation / Solvent & Catalytic Degreasing

Nitride Ceramic Feedstock

Nitride ceramics have many uses in microelectronics and semiconductors, such as microwave devices/high-frequency heat sink substrates, piezoelectric/optoelectronic devices, etc. They also have excellent thermal stability/thermal conductivity, low dielectric constants and losses, and high hardness for structural parts with high variable stresses (e.g. bearings).

  • Gallium Nitride (GaN) Ceramic Feedstock Products
  • Silicon Nitride (Si3N4) Ceramic Feedstock Products
  • Aluminum Nitride (AlN) Ceramic Feedstock Products
  • Other Nitride Ceramic Feedstock Products (Special Customization)

Carbide Ceramic Feedstock

Carbide ceramics have excellent thermal conductivity and lightweight, robust thermal shock resistance, and have a wide range of applications in semiconductor substrate heat dissipation, aerospace, wear-resistant refractory materials, cutting tools, as well as a large number of applications in protective materials (ballistic inserts) for military equipment. Advanced carbide ceramics are widely used in electronics, machining, and advanced aerospace equipment manufacturing.

  • Silicon Carbide (SiC) Ceramic Feedstock Products
  • Titanium Carbide (TiC) Ceramic Feedstock Products
  • Boron Carbide (B4C) Ceramic Feedstock Products
  • Niobium Carbide (NbC) Ceramic Feedstock Products
  • Other carbide ceramic Feedstock (special order)

Other ceramic materials

Our feeding products for some pre-production areas and for the development of ultra-precision ceramic products have already been favored and used by our customers, and have been verified in production lines, with a complete and mature supporting process system. In addition, we also sell ceramic casting technology, and 3D printing ceramic feedstock and materials.

  • High toughness ceramics (special fiber ceramics)
  • Ceramic casting (semiconductor ceramic substrates)
  • Ceramic ultra-precision cleaver (integrated circuit linkage)
  • Ceramic optical inserts (basic information connectivity area)

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